We provide our experience and knowledge of recycling and processing processes, ensuring maximum valorization and recycling of most plastics materials from post-consumer and post-industrial sources.
Our research and development department is always engaged in the research, study and design of innovative washing lines. As a result of the need to find a place for post-consumer carpets and rugs, we are proud to be the only company in the world to have designed and implemented a new technology for washing and recycling these end-of-life products.
Every stage, from conception, design, production and assembly, is managed in-house by our highly qualified staff with the aim of optimizing productivity, reducing waste and ensuring a high degree of energy efficiency and water sustainability.
Carpet pa, Carpet pet, Carpet pp
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All of our recycling solutions are fully customized because the configuration of a washing line can be very different depending on the type and degree of contamination of the plastic material to be recovered.
Washing plants are divided into several stages, depending on the characteristics of the input material. In general, carpet and rug recycling plants designed by Recy Technologies are divided into several main stages:
This stage is designed and carried out with special care as it is essential to carry out careful selection, either manual or automatic, and excellent grinding to ensure optimum operation of the entire line and excellent final product quality.
This processing cycle consists of robust and easy-to-maintain machines capable of processing difficult materials with high contamination rates, and the composition of the machinery depends on the type of input material.
Our systems are customized and can include water or dry prewashing and cold or hot washing, depending on the type and quality of the material. In this way, we are able to ensure excellent washing and greater energy efficiency and lower water consumption.
Our innovative hot washing system self-generates heat and does not require heating systems for water and steam generation, with associated electrical costs and maintenance problems. It is, moreover, capable of removing all kinds of impurities and printing inks, which is essential for obtaining the highest quality granule. Unlike conventional plants, an additional feature we are deeply proud of is our ability to obtain an odor-free ground and/or final granule without the need for additional chemical additives to remove odor.
The machinery present at this stage of processing is designed with extreme care in order to remove most of the water content left in the product, reaching a moisture content of less than 1 percent. In this way, we are able to minimize subsequent energy and operational costs during the granulation phrase.
Due to the very low moisture content, we are able to perform excellent homogenization and granulation through single-screw or twin-screw systems up to 4 degassings.
From the waste, we can provide a suitable granule to make various high-quality finished products. We have unique technologies that allow us to make endless transformations with any kind of waste.
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Browse our catalog of complete systems and modules already installed in different geographical areas of the world.